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Advice needed. Issues with underfloor heating and hot water system for new build

View the thread, titled "Advice needed. Issues with underfloor heating and hot water system for new build" which is posted in Bathroom Advice on UK Plumbers Forums.

C

Carrera

Hi, i am looking for advice regarding my system. The plumber/heating engineers have been going round in circles trying different things and I am not sure they're will get to a solution.

The issues -
1. When the underfloor heating is on, the hot water cylinder does not heat up.
2. When heating just the hot water cylinder, the boiler starts cycling heavily.
3. Underfloor heating individual loops, flow rates drop as more manifolds come online.

The system -
Worcester Bosch 40cdi conventional, grundfos Magna 1 pump, Ariston 500 litre hot water cylinder, all located in a basement plant room. There are 6 underfloor heating manifolds, with ports varying from 6 to 10 with differing loop lengths, arranged over 4 floors. The system is controlled via a heatmiser network system with 30 stats in each room. There is also a towel radiator curcuit with 6 rads which we have not yet bought into the combined running equation yet.

The flow out of the boiler goes to the pump, then up to the two feeds to the manifolds ( First feed to 3 manifolds on one side of the house, ground floor, first floor and attic floor, second feed to 2 other manifolds ground floor and first floor and a third feed to the towel rad circuit). Before these feeds there is a T which feeds the hot water cylinder and the final manifold in the basement.

Temperatures at the manifolds in consistent at about 42c and the holier is outputting at 71c.

All zone valves operate correctly, all stats and timers are running and wired correctly.

Heat loss calcis have been done to size the boiler to the heat output required, indicating the boiler is oversized by about 8kw. The system has been in for about a year and it took us a while to figure out why the water was not heating properly.

Effectively when the heating is on the flow does not go through the T to the cylinder, but when the heating is off it does and therefore heats up the water.

Things that have been tried - pump has been upgraded to the one now in place, pipe work taken apart an equivalent of a low loss header using loops and spaced Ts has been tried and then removed. The T has been turned around to reduce resistance.

Any help or advice would be really appreciated as this is driving me nuts.
If I have missed vital information please let me know and I will try and answer.
many thanks in advance.
 
Carrera, this must be a record, 140 posts and still not fixed, you need a man who wears his underpants on the outside.
Xmas hols did not help, plumber should be back later this week with consultant and fresh look! Will give an update then if still interested.

i am pushing for low loss header set up, when I spoke to him, he said when required, they use the valliant ones, any they any good? Before I have a further conversation with him later this week when he brings a consultant in to have a look.
 
Tbh you shouldn't be pushing for anything apart from a working system. My advice would be to stay away from specifying as if it doesn't solve it you he's only doing what you have asked.

This should be his problem to own and run with.
 
Carrera,

Please take notice of what Howsie says, let the consultant do his job, don't you suggest anything to him, don't even mention you have be on the forum, then you don't need to tell the consultant what suggestions have been made here, personally I wouldn't want all and sundries ideas of what's wrong when they haven't seen the job.

If the consultant is any good he will sort it out, I have not read more than 10 of the post, why because if you haven't got it fixed after 20 posts then its going nowhere, a good heating consultant should come in the house and should have the answers to your problems before he leaves, if he doesn't sack him too!

To fix your problems, we need to be stood in front of the problem, not miles away, it can be done sometimes, but not always.

Tony
 
Carrera,

Please take notice of what Howsie says, let the consultant do his job, don't you suggest anything to him, don't even mention you have be on the forum, then you don't need to tell the consultant what suggestions have been made here, personally I wouldn't want all and sundries ideas of what's wrong when they haven't seen the job.

If the consultant is any good he will sort it out, I have not read more than 10 of the post, why because if you haven't got it fixed after 20 posts then its going nowhere, a good heating consultant should come in the house and should have the answers to your problems before he leaves, if he doesn't sack him too!

To fix your problems, we need to be stood in front of the problem, not miles away, it can be done sometimes, but not always.

Tony
Thanks happy flyer for your help in working through this
 
Carrera,

Sorry I could not have helped you sooner and saved you some time, I have not been posting for some time, hope now you can get on with putting it right-right, you know where
I am if you want me.

Tony
 
It is funny people come on here with their problems get the advice they need, problems gets fixed and that's the last you hear of them, maybe there is something to be learned from that, I have not heard from him, no news is good news.
 

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