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R

Riverside

Hello All,

After the great help I got here with my last plumbing mystery, i return with another.

My wifes uncle just had a massive leak due to the big freeze which has brought down his ceilings, he called his plumber "Dave" who charged him €200 for two straight unions and a three feet of qualplex and said he'd be back.

"Dave" is a busy man fixing all the leaks after the cold weather and put them on the long finger after telling them the boiler header tank in the attic would need to be replaced.

After "Daves" fix the central heating stopped working and "Dave" returned and said it was just air in the pump and to bleed at the pump.

This wasnt working so they asked me to have a gander....thats where the fun started.

House was replumbed about 10 years ago by a handy man plumber using iron pipe and some things about it confuse me.

The main lines run through the attics and down into the rooms.
The boiler is an oil fired floor model placed in the kitchen.
The rads are mish mash of pressed steel doubles and cast iron.

1: He had a vent/overflow pipe on both flow and return lines from boiler. Is this normal?

2: He had no safety by pass valves in case of all rads been closed, the hot wtr cly v/vs are allways open so it acts to allways allow flow i think?

3: The feed water line was angled down from the tank down to the main boiler riser, about a third of the way down it was tee'd and from here the overflow vent went back up very high above the header tank and came back down and dangled into the tank.

4: The main return line was tee'd as it left the attic and huge overflow vent pipe ran up the ceiling to dangle back down into the header tank.

I investigated the attic and their hot water tank was rotted badly and had blocked the feed to the boiler line.

So what I did was:

1. I replaced and replumbed the tank.
2. I followed his design of boiler feed and tee'd the overflow as indicated in the below pic.
3. I replaced the return line overflow/vent pipe with an auto air bottle vent.
4. I added another auto air bottle vent onto the return line from the hot water cly.

GER PLUMB.jpg

The boiler now works, it is heating water and most of the rads and cly are heating well but the rads at the back of the house are still cold, after bleeding and balancing most of the other rads I cant get the RADS E16, E17, E18 to warm up at all.

GER RADS.jpg

The main feed line to these rads is about 30 ft long from just above boiler to where the lines enter the back rooms ceilings I can get hot water about 10 ft down this line but now further.

These rads have never heated that well say the owner but I have bled them and they are full of water.

Whats my next step?
 
No easy fix on this job.

I take it that this is in a bungalow? Is the entire system in black iron?very unusual in a domestic system,it must have taken weeks!

It sounds like the person who installed it didn't know what he was doing,but fitting iron pipe is not diy work. I would guess that there are circulation and air problems with the system,which would explain why the far radiators aren't working.

You could have quite a task on here,a new system could be the best option.
 
Turn off all of the rads apart from E16,17 and 18 turn on the boiler, do theses 3 rads get hot?
 
Bartdude:
It is a bungalow.
Entire boiler system is threaded iron pipe and elbow right down to the rads.
I've a good bit of xp with threading pipe on ships and the work is fairly good quality, so he knew how to fit pipe.
I have told him I could replace his system for him if he so wished, and the attic is huge so it would be fairly easy to work in. I got a 14 ft length of 15mm copper upthere in one piece no bends.

Blackcatgas:
I've turned off all the rads and tried to force the water downthere but no joy.
Its driving me mad. I hate not been able to get the better of it, I cant wait till i get up there after work today just so the system wont beat me. lol

My thoughts are to:
1. Draw a load of water out of the rads bleed point into buckets, to see if i can get a flow going. If no joy...
2. Open a line into the rads and draw of loads and loads of water. If no joy....
3. Drain system spilt pipes in ceiling and fit ato air vents. if no joy....
4. Remove all three non function rads, service and/or replace trv and lockshields, wash out rads, refit and add the air vents to the lines.

If no joy with any of that...change phone number and never speak to wifes uncle again.
 
What size are the pipes going to the problem radiators? Is the pump on its highest speed?
 
Hi. You show gate valves on the F&R to cylinder. Run the system and turn off one of the gate valves (water will take the easiest route) Check that the auto air valves are functioning. Check the pipe work as to the progress of the heated water along the offending run. When venting the rads with this problem remove air valve at top of rad and discharge full bore into a bucket for say 10 seconds. (Its best to turn every rad off and do the a fore mentioned on both F&R) this will pull any air in the long flat run into the rad and out. If this has the required effect, rads start heating up. Look at the possibility of fitting a zone valve to control hot water circuit.
 
Thanks very much for all the advice guys, Justlead1 is the winner woo hoo!

Shutting the flow into the cly was just enough when combined with the highest speed setting on the pump.

Had a massive blast of air but now I have three blazing hot rads and can get on with the job of balancing them.

I think everything is now functioning more or less correctly with the system, it aint a pretty install to begin with but my own work is fairly ok i hope.

Would you believe some of the following things "Dave" did:

1. Unsecured legs on main cold water tank support.
2. No lagging on water pipes that "Dave" fitted. (Older Iron pipes lagged with fibreglass by first plumber)
3. Incorrectly set inlet to water tank causing constant overflow to the outside of the house.
4. Pipe supports removed but not replaced on main flow lines.
5. Many pipes bent by hand plenty of kinks.
6. "Dave" never bled a rad in the house after all his work!
 

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