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Jan 20, 2019
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Re: Domestic c/h with Vaillant ecoTEC plus 837 boiler.

For the past 12 months or so, boiler water pressure has intermittently dropped from the normal operating pressure of 1.8bar to 0.3bar overnight, indicated by fault code F75.

I would re-pressurise the system and monitor pressure for a couple of weeks noting stable pressure then forget about it. A couple of months later, I would wake up to no-heat and/ or no-DHW and re-pressurise again. About the 3rd occassion I called out my local installer/service engineer and advised him that there had not been any slow reduction in water pressure. He did a visual search but could not find water leak.

The Vaillant service engineer was then called out and replaced faulty water pressure sensor which was 'gunged up'.

2 weeks later, same problem, woke up to no heat, water pressure at 0.3bar, code F22 this time. My local installer called out, visual search for water leak, none found. I then agreed to him adding C-Tec Miracle Seal to the system. The product information states that it is "100% guaranteed not to clog the system in accordance with application instructions."

However I have a radiator with TRV set for frost protection, which, by coincidence, won't now heat up when TVR operated to call for heat. I have checked for air-lock and bled the rad, no air or aerated water released, just lots of clear water........no sign of the coloured sealant nor sealing of the 'leaking' bleed valve!.

Before calling out my service engineer again, I am hoping this forum's experts could help with my queries viz:-

Q1 - Does anyone know of a case where adding the leak sealant can cause problems?.

Q2 - Why hasn't the sealant 'sealed' the bleed valve?.

Q3 - What is the likely reason for the rad not heating up ?.

Q4 - What other causes of loss of water pressure in Vaillant boilers are regularly recorded?.

Looking forward to your responses....many thanks.
 
Leak sealant is always last resort for me. I’ve heard of and seen no end of problems with blocked AAVs and weak pumps as a result. There were other things that the Vaillant engineer should have checked before leaving which could’ve contributed to your pressure loss. Sadly they are within the boiler and so you’ll need a gas safe engineer to look. Could be a blockage or a part that needs some attention. If you disconnect the radiator does water come out of the offending TRV. If not I’d say the leak sealant has fubar’d it
 
Last edited:
  • Informative
Reactions: John Taylor
Thank you Riley for your prompt reply.

Both the Vaillant service engineer and my Vaillant approved installer checked the boiler internals for water leaks prior to their remedies.

Referring back to my O.P., I have just thought of a another question.

Q5 - What would cause water pressure to drop from 1.8bar to 0.3 bar instantly overnight resulting in the 'low water pressure' code F22 to register?.

Please note that, at no time, during the occasions of my monitoring the water pressure, did I log a slow, progressive drop.
 
Re: Domestic c/h with Vaillant ecoTEC plus 837 boiler.

For the past 12 months or so, boiler water pressure has intermittently dropped from the normal operating pressure of 1.8bar to 0.3bar overnight, indicated by fault code F75.

I would re-pressurise the system and monitor pressure for a couple of weeks noting stable pressure then forget about it. A couple of months later, I would wake up to no-heat and/ or no-DHW and re-pressurise again. About the 3rd occassion I called out my local installer/service engineer and advised him that there had not been any slow reduction in water pressure. He did a visual search but could not find water leak.

The Vaillant service engineer was then called out and replaced faulty water pressure sensor which was 'gunged up'.

2 weeks later, same problem, woke up to no heat, water pressure at 0.3bar, code F22 this time. My local installer called out, visual search for water leak, none found. I then agreed to him adding C-Tec Miracle Seal to the system. The product information states that it is "100% guaranteed not to clog the system in accordance with application instructions."

However I have a radiator with TRV set for frost protection, which, by coincidence, won't now heat up when TVR operated to call for heat. I have checked for air-lock and bled the rad, no air or aerated water released, just lots of clear water....no sign of the coloured sealant nor sealing of the 'leaking' bleed valve!.

Before calling out my service engineer again, I am hoping this forum's experts could help with my queries viz:-

Q1 - Does anyone know of a case where adding the leak sealant can cause problems?.

Q2 - Why hasn't the sealant 'sealed' the bleed valve?.

Q3 - What is the likely reason for the rad not heating up ?.

Q4 - What other causes of loss of water pressure in Vaillant boilers are regularly recorded?.

Looking forward to your responses....many thanks.
Leak sealer is really not right, some water pathways in the boiler are tighter than your leak and the gunge just gives the boiler a premature heart attack
Rob Foster aka centralheatking
 
  • Informative
Reactions: John Taylor
If they are genuinely proper installers then they will tell you that there is not nevessarily A visual internal leak. And I am very surprised that they’ve not tested the relevant parts in order to check this
Top Up Mate from Flowflex cures the problems with invisible leaks on pressurised systems Rob Foster aka centralheatking
 
Hi Riley, What does 'cough out' mean?... my guess would be excess water pressure relief-valve opens!. For my Vaillent would this be greater than 3bar and if so, how/why would the pressure rise to that level?.

PS - Doh!, I can't work out how to insert quotes. Other forums I use have a different routine. Please can someone instruct me through the correct key strokes.
 
Can definitely agree with Riley here. Perhaps they never checked the parts properly and therefore leading to a quick pressure loss. It’s always difficult to locate a leak like this as it can be anywhere and everywhere. But as many engineers have suggested above all the obvious things should be checked first.
 
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Reactions: chris watkins
UPDATES:
1. Re: Water pressure loss - no further incidents since Miracle Seal added to circuit.

2. Re: Conservatory radiator not heating up - My C/H service engineer on holiday abroad returned my telephone call and advised me to remove TRV thermostat unit and check movement of valve spinal having given it a spray of WD40.

Followed advice, spindle ok but still no heat.

Back to basics ("turn it off, turn it on", as the PC tech guy would say ), so I checked the lock shield valve, noted it was only partially open, as set 10 years previously, and opened it little more. Yappa dabba do, instant heat🙂. Monitored TRV activity, room temp control back to normal.

I assume that the lock shield was open at the minimal position for normal water flow and therefore the Miracle Seal actually blocked off the flow😱. I can't think of any other explanation.

It's now fingers crossed, hopefully no more low water pressure alerts.

Meanwhile thanks to everyone for their advice.😀😀😀
 
UPDATE 2 - Received email from forum helpdesk as to my status and forum inactivity so here I am 😉. Being a general member of the public, activity only related to specific problems so I have pleasure in providing the following update:

No heating again 15th February 2019. Water pressure low, re-pressurised and everything OK since then i.e. no further pressure loss shutdowns & no detectable water leaks. I have monitored/logged the water pressure daily since then so up to today it is steady at 2/2.1 bar when ON and 1.7/8bar when OFF.

The cause of the problem, being intermittent, remains a mystery!. I can only assume it is a spurious 'sensor' error?. My installer/ service engineer is also puzzled 😕.

However my annual boiler service is due mid May so in the meantime any other feedback would be very welcome.
 
UPDATE 2 - Received email from forum helpdesk as to my status and forum inactivity so here I am 😉. Being a general member of the public, activity only related to specific problems so I have pleasure in providing the following update:

No heating again 15th February 2019. Water pressure low, re-pressurised and everything OK since then i.e. no further pressure loss shutdowns & no detectable water leaks. I have monitored/logged the water pressure daily since then so up to today it is steady at 2/2.1 bar when ON and 1.7/8bar when OFF.

The cause of the problem, being intermittent, remains a mystery!. I can only assume it is a spurious 'sensor' error?. My installer/ service engineer is also puzzled 😕.

However my annual boiler service is due mid May so in the meantime any other feedback would be very welcome.
Thank you for the update
You're very welcome.
 
spray of WD40.

FYI. Never ever spray a spindle with WD40. It's a hydrocarbon based fluid which WILL attack the nirtile or EPDM o-ring the spindle relies upon for sealing. A spring sits behind it so it should pop out. Using something flat you should be able to push it down if its a little stuck. If you can't then simply change it.
ALL TRVs should, like isolation valves, be 'exercised' at least annually to keep the o-ring lubricated and to stop it sticking prematurely.
 

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