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should i be able to see right through?
i am blowing through it and it is hard work to get air out other side
Do me a favour mate. Put it back together leave the case off and pull the ignition lead away from the casing and pilot tube. Then test.
 
Have you checked power on the switch live? What power do you have between live and earth. Live and neutral and earth and neutral? Sounds electrical to me. Are all wires definitely in thewiring block properly?
 
still sparking, cant see anything through pilot, tried scraping inside with pin & philips but cant feel any holes.

got 240 on sl, 240 on L 0 on N
 
Push the head of a safety pin around the head gently from the outside you will get them eventually.
 

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