I was called to a similar problem it turned out that the front panel had not been properly fitted / checked by the original installer, the fix was simple enough, remove the panel and check the baffles while it was off.
When re-fitting the panel / door on Grant or Firebird boilers alternate tightening the nuts on the panel eg. top left then bottom right, top right then bottom left, don't try tightening everything in one go because the door seal can be over compressed at one side and not tight enough at the other.
Basic stuff that any installer should do without even thinking about especially an OFTEC qualified installer.
When re-fitting the panel / door on Grant or Firebird boilers alternate tightening the nuts on the panel eg. top left then bottom right, top right then bottom left, don't try tightening everything in one go because the door seal can be over compressed at one side and not tight enough at the other.
Basic stuff that any installer should do without even thinking about especially an OFTEC qualified installer.