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S

sheff paul

Just changing some dodgy waste pipes on a dubious bathroom job installed by a DIYer putting speed fit in as some has already been fitted in for some time before ,then notice's the unvented has a secondary return fitted.Do I finish it off in plastic and get done for lunch,or do I rip it all out and get home late,this job is a favour money free one.Has anyone fitted platic on a secondary return set up,yes I know you should not use it.
 
saw something on speed fit info about not using it,yes it is pumped and there has been some in for quite some time
 
I have seen it done quite a few times and done it myself on first fix.

I did see last week in a magazine it shouldn't be used on constant hot water circuits. The mag is in the van but haven't read it yet.
 
i think to be 100 % accurate a phone call to manufacture will tell you , and then you can update us here PLEASE 🙂 i hope the secondary return was not piped with overflow/condense plastic , was it ? lol
 
Hep20 say its a no no to use on secondary returns or ring mains. I dont know about other makes. See hep20 website "frequently asked" in technical section
please delete this post,as I was thinking about taking the bike out after lunch
 
Straight from the horses mouth.

Continuously operated re-circulating systems (secondary hot water circulation / ring main installations)
A continuously operated re-circulating system is a water-replenished circulating system which is maintained at a constant high temperature to provide a constant source of hot water. Continuously operated re-circulating systems are used to distribute constant hot water to draw off points that may be distant from the source or hot water storage vessel. Continuously operated re-circulating systems are very different from conventional hot water supply and central heating systems found in domestic properties, for which our products have been tested to, under either BS7291 Class S or WRAS approval standards, and for this reason Speedfit products must not be used on any continuously operated re-circulating systems as they are not approved under the current version of these standards.

Look at John Guest Speedfit - The World Leader in Push-fit Fittings, Pipe and Plastic Plumbing Systems - JG LAYFLAT POLYBUTYLENE PIPE IN COILS click the technical specification tab.
 
its not continuously operated with a timer and a stat you would never run a secondary return 24/7 it'll run at a lower temperature than central heating and probably for the same length of time in the winter
 
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My house has a speedfit secondary return in for 14 years. Its still o.k..... These companies always want a get out clause for the warranty. I've used all the brands at one time or another and never had a problem.
 
It's got nowt to do with whether it will fail or not. The pipe hasn't been tested for use on secondary hot water circulation systems because it isn't a common enough application to warrant the expense. It is therefore not approved for use for this application.
 
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It's got nowt to do with whether it will fail or not. The pipe hasn't been tested for use on secondary hot water circulation systems because it isn't a common enough application to warrant the expense. It is therefore not approved for use for this application.
Decided to bite the bullet,ripped out all the plastic,repiped in copper,would have been ok in plastic,still got short stabs connecting the sanitary,but none on the ring main,felt an air of superiority,until I felt the pain of buying copper at todays prices.
 
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The hotter the pipe gets the less pressure it could take so If you were really unlucky and your pressure reducing valve failed and your thermostat failed I think you could very easily blow the pipe like you see has happened on some heating systems.
 
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The whole point of having a HWSR is so hot water is instant with no deadleg and waiting, also negates legionella.
 
Really depends on the customers requirements. If they have a 24/7 requirement and the pipes are lagged properly then I can't see the problem.

We are talking about a domestic setting
Not commercial or industrial
There won't be a 24/7 requirement so it would be inefficient to have running all the time
 
Perhaps but perhaps not.

The point being that as an installer you have to cater for the potential use and its not unreasonable to assume that a HH may want instant hot water on some occasions 24/7.
 
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Perhaps but perhaps not.

The point being that as an installer you have to cater for the potential use and its not unreasonable to assume that a HH may want instant hot water on some occasions 24/7.

You do it your way and ill do it my way
Simple
The way fuel is going the least amount that can be used the better and more cost effective
 
Right I will just tell you why not to use plastic on secondary returns.....

This came from a big chief at Hep20 owned by Wavin......we kept going to water leaks in a nursing home when the pipe had failed, so lads on call just banged a meter with a couple of sockets job done, but sadly, it kept happening, I got called out and noticed it was only the secondary return, every other pipe installed in the same place and the same time, same materials etc was ok......

i made a call, and it basically comes down to the pipes composition, it is not continually rated for heat 24/7 like Mike pointed out, why? Because of the memory effect it needs to cool down, he quoted for every hour on, it should be off an hour, obviously not intermittently, but if on 12 hours it should be off 12 hours in total......as the plastic heats it changes state, and only relaxes and goes back to the state when cool, if it does not get back to its original state, it becomes more brittle and will fail eventually.....just like bending a shatter proof ruler, it won't break straight away, bit it will turn white, where the stress is, then fail at that point, if it is subjected to more stress over time.

As some have pointed out, in domestic applications where the pump is timed it should not be a problem, unless its left on constant......be warned insurance companies are getting wise to water damaged claims, we had the one in a new build, loss adjuster with the aid of his plumber, pointed out it was not fit for purpose, they refused to pay out!
 
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Vern has it spot on. If you use pushfit on a secondary return, and get a problem, the manufacturer immediately has a get-out from their warranty. Your insurance company will also refuse to pay out, because, as the manufacturer has expressly forbidden its use, you have used materials that are not fit for purpose.

No amount of arguing about timers and stats and duty cycles will change the fact that the manufacturer clearly states not to use their product in this way. Whatever the underlying reason for that statement, its existence means that you would be 100% liable for any claim.
 
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I should make a point too said new build was a 6 bed, oak doors, floors etc, very nice only around 3 year old, they guy left everything on constant and used the room stats etc, hot water and secondary return was on 24/7! Hence the failure, luckily we did not do the install, we got involved with the WB 40 CDi which was under gassed and no ABV.....Anyhow it failed when they were at a party, it brought down ceilings, poured everywhere, remember this is mains pressure hot water fed via a 300 l Megaflo, it just kept leaking out!

This job is still going on legally, but the twist the owner supplied ALL the materials, the installer just used what he was given, but I feel this is no excuse, after all maybe it is not as well known about using plastic on seconday returns but using plastic on gas because the owner supplied the materials would be no defence either!

Regards the nursing home, it was always the 15 mm secondary return that failed, not the draw offs, which is essentially the same pipe run, only thing I put it down to was when we ripped it all out, all the runs were 22 mm with just 15 mm stabbings for sentinel points in copper, I assume the 22 mm was slightly tougher or different wall thickness?
 
Nursing homes etc. Or is that exempt as it's not oxygenated in the central heating.
I work in loads Simon, and yes they are on a lot, but not 24 hours everyday, maybe the fresh water has an effect too, all I know is what I have seen, not good....
 
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Load of nonsense I've used hep on returns for years with no problems its a lower temp than central heating and the pressure is 3 bar max, another bit of scaremongering about plastic yet again!
 
Load of nonsense I've used hep on returns for years with no problems its a lower temp than central heating and the pressure is 3 bar max, another bit of scaremongering about plastic yet again!

Well... No problems until one occurs! Not suggesting that there will be a problem, of course, but if one does, no manufacturer will honour the warranty, and your insurance will be void. It's like any regulation or precaution - it's not there to cover the 99.999% of situations where nothing goes wrong, but the 0.001% of the time when something does...

You make your choice and take the consequences - you're a braver man than me!
 
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Load of nonsense I've used hep on returns for years with no problems its a lower temp than central heating and the pressure is 3 bar max, another bit of scaremongering about plastic yet again!

Aww maybe I am wrong then, and the manufactures are too, hence why they dont endorse it for this application, must have been the ammonia essence that caused multiple pipe failures......the returns do have to be on 24 hrs a day for this to occur.

I don't hate plastic pipes, indeed it has it merits in some circumstances, but copper all day long for Vern!
 
Well... No problems until one occurs! Not suggesting that there will be a problem, of course, but if one does, no manufacturer will honour the warranty, and your insurance will be void. It's like any regulation or precaution - it's not there to cover the 99.999% of situations where nothing goes wrong, but the 0.001% of the time when something does...

You make your choice and take the consequences - you're a braver man than me!

100% agree...very rare but seen it happen!
 
my choice is I'll still use it, I know somebody who had a leak on a soldered joint didn't stop me using them either
 
Load of nonsense I've used hep on returns for years with no problems its a lower temp than central heating and the pressure is 3 bar max, another bit of scaremongering about plastic yet again!

If the manufactures say 'No' then surely no it is?
 
the manufacturers say no to a return that"s on 24 hours a day why would you install a system that runs through the night, it should also be on a stat to stop the pump running needlessly, then again you would know that being an experienced plumber
 
the manufacturers say no to a return that"s on 24 hours a day why would you install a system that runs through the night, it should also be on a stat to stop the pump running needlessly, then again you would know that being an experienced plumber
Clearly you have never been in or worked in a nursing or old peoples home, heating and hot water 24/7 365 🙂
 
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the manufacturers say no to a return that"s on 24 hours a day why would you install a system that runs through the night, it should also be on a stat to stop the pump running needlessly, then again you would know that being an experienced plumber
Because you can't on hot water due to legionaries, nursing homes are under intense regulation! As are other commercial applications......
 
the manufacturers say no to a return that"s on 24 hours a day why would you install a system that runs through the night, it should also be on a stat to stop the pump running needlessly, then again you would know that being an experienced plumber

No mate, they don't. The manufacturers say their product must not be used for secondary returns. No mention of hours per day or anything else. Simply no. It's in black and white on their websites. You can choose to ignore it, but pretending that they allow it under certain circumstances is just wishful thinking.
 
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Technically plasticiser will leach out of system where water is always changing ,hence more brittle (less spring back to keep things sealed)

Sealed circuit (ie-Boiler) , plasticiser cannot escape gets re-circulated

( PURE Theory no experiece with plastic plumbing--)

Loss of plasticiser and enbrittlement == fact

Trade offs a) How hot
b) How much water thru system
c) How many years of life
d) How many hours a day pump runs
e) Price of install

Life whole system needs to last -vs- water thru system for effect to happen

Copper rules !
 
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Technically plasticiser will leach out of system where water is always changing ,hence more brittle (less spring back to keep things sealed)

Sealed circuit (ie-Boiler) , plasticiser cannot escape gets re-circulated

( PURE Theory no experiece with plastic plumbing--)

Loss of plasticiser and enbrittlement == fact

Trade offs a) How hot
b) How much water thru system
c) How many years of life
d) How many hours a day pump runs
e) Price of install

Life whole system needs to last -vs- water thru system for effect to happen

Copper rules !

load of ole twaddle I bet you don"t even understand half of what you just posted
 
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Technically plasticiser will leach out of system where water is always changing ,hence more brittle (less spring back to keep things sealed)

Sealed circuit (ie-Boiler) , plasticiser cannot escape gets re-circulated

( PURE Theory no experiece with plastic plumbing--)

Loss of plasticiser and enbrittlement == fact

Trade offs a) How hot
b) How much water thru system
c) How many years of life
d) How many hours a day pump runs
e) Price of install

Life whole system needs to last -vs- water thru system for effect to happen

Copper rules !
Think your theory is wrong, seen plastic that has been used for dhw that is 25 years old and is still ok, not brittle at all
 
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may not have seen effects of plasticiser in pipes ,but seen it leach out of cables and damage painted surfaces -within a year-
Insulation on cable is PVC and should not be painted with gloss and is not the same material as plastic pipe 🙂
 
Has water running through it every time tap is turned....you been on the pop ? 🙂

The total no. of litres flow at final outlet ,must be nothing compared with continuous replenish hot with hot that happens within pumped secondary return , that stays hot so boosts leaching effect

( any YES Cider )
 
personally if the manufacturers say dont use it, I wouldnt, as come the day it fails, you are in the pooh as the installer who has to defend your actions.
 
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The total no. of litres flow at final outlet ,must be nothing compared with continuous replenish hot with hot that happens within pumped secondary return , that stays hot so boosts leaching effect

( any YES Cider )
If it leeched into water it would be banned
 
the manufacturers don"t say not to use it they say don"t use it on a continuously circulating return maintained at a constant high temperature, I f you're gonna quote the manufacturer at least take the time to read it and get it right!
 
Insurers will be more happy with leakage from sealed domestic CH system, as its un-likely to flood downstairs.

Un-like 3 bar (mains-fed) hot water , plenty of potential damage .

A good reason for G3 ticket , and a service once in a while !
 
Personally, I'd say mike Jackson got it spot on. It's not been approved for the relevant specification because its not worth the bothering financially.

Doubt it makes any odds, I'd be surprised if it wasn't tested for 24/7 use. Plenty of applications where heating could be on continuously and for them to release a product that couldn't withstand 'worse case scenario' would be utterly stupid.
 
G3 doesn't make any mention of hot water returns in plastic, I"d love to know how you service a plastic pipe?
 
don"t use it on a continuously circulating return maintained at a constant high temperature,

My point is ,compare years to failure if constant
with how many more you will get if its not constant . ( Warranty period ? )

Insurers don't like paying for gamblers !

( Have not read instructions as I don't fit )
 
I"ll choose to ignore it as I dont do nursing homes

I don't do nursings homes but I have clients that are from the Middle East. Usually seven+ bedrooms and bathrooms with servants quarters. They all come and go at different times throughout the year and the set up suits their lifestyle/needs.

Would you plumb the secondary return in plastic?
 
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the manufacturers say no to a return that"s on 24 hours a day why would you install a system that runs through the night, it should also be on a stat to stop the pump running needlessly, then again you would know that being an experienced plumber

And you're point being?
 
I just looked at a job , is a massive house and they want two UHWC ? Shall I run the secondary return in plastic ?
 

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